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Acid etch exam of forged alloy steel for exiting grain flow

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SAMPLE IDENTIFICATION
Part No. Part Name Material Process Heat Code Description
24233781 Gear – Frt. Diff. Ring 4121 Forge & Normalize J109 PPAP Submission
 
TEST RESULTS
 
Grain Flow Examination
The submitted forging was sectioned in the radial-axial plane.  The cut surface was ground smooth and etched in a 3:2:1 solution of water, hydrochloric acid, and hydrogen peroxide.  After sufficient etching time to achieve a well-developed macrostructure (flow lines) the sample was cleaned, rinsed in alcohol, and belown dry. 
  
The examination revealed exiting flow lines at the forging trim line (denoted with red arrows on Photo 1).  No evidence was observed of cracks, laps, bursts, folds, or segregation (See below).
 
Acid Etch Examination
Photo No. 1 Sample I.D.:  P/N

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